Thursday, July 29, 2010

Cyclocross Solution: Carbon Fork Brake Shudder (revisited)

Note: So far I have not received any feedback calling me a kook or a hack.  I must be on to something.  Aside from the Celebrities On My Bike post featuring American Idol winner Taylor Hicks, this has been one of the all-time most popular posts on The Best Bike Blog Ever, original here.  Since CX season is looming, here's a revisit to to the confounding topic of brake shudder, or as I like to call it fork snap, with carbon cyclocross forks.  After rereading it, a year later, I still agree with my findings.  It's not your brakes.  All forks flex under braking pressure.  The rate at which they snap back to their original position is what is different between say steel and carbon.  The trick fix is to minimize the fork flex, slow the rate of the snap and not throw your bike into the woods.  

I inadvertently performed a bike experiment last night after work. I took my cyclocross bike, an Indy Fab Planet X with an Easton EC90x carbon fork for a spin at a nearby park.Since the glue job on the Zipp 404 CX tubulars was fairly new, over the past week I kept the air pressure high to make sure the glue cured and stuck to riding the roads and bike path while I dialed in the fit.Yesterday was my first cyclocross style ride with the tires at cross pressures.  Instead of driving the mile to the park, I decided I’d just let some air out of the tires in the parking lot at work and ride over to the park. I guessed at it and let air out until I could squish the Vittoria file tread really good with my thumb. The ride in the park for the most part was fine, although the pressure was probably a tish too low on the hard ground. The bike felt like it was pushing to the outside in corners (as if the tire was sort of rolling under the rim.) Since my pump was a mile away, I just dialed back the cornering speed and went on with my ride. Coming down the steep road back to my car at work, I hit the brakes, and I felt the familiar tug-tug-tug of brake shudder. I could see the ends of the fork blade move. Son of a!

I had been riding this bike for at least a week and a half with the tires over 60 psi with no brake shudder. Now the tires were at the extreme opposite (guessing around 28-30-remember I let air out without a guage), probably a few PSI too low for hardpack causing a little shudder when slowing at the bottom of a paved hill. I knew about the possibility of brake shudder with carbon cyclocross forks and consequently hung on to my trusty steel fork in case this was to happen. However, I hardly think it’s time to ditch the carbon fork. You have to admit, it’s pretty rare to have a paved descent in a CX race. I didn't feel a single bit of shudder or snap while riding in the park and I even bombed a few grassy downhills where I had to brake into a corner.  It was a long hill; long enough to hit the brakes and watch what was happening.The brakes were slowing the wheel, but the tire was spinning just a bit faster.When I hit the brakes, the tires traveled a little further than the rim, causing the sidewall of the tire to give a bit and in reaction, causing the fork to flex under the bike with the grabby pressure. Ah ha!

Of course, putting the steel fork back on would reduce the shudder. But, I don’t think the problem is severe enough to add a pound back to the bike.  I also think brake shudder isn’t the correct description. It’s more like fork snap. I think Carbon forks are stiffer and snappier. We all know steel has a very soft and easy flex to it. I think the steel fork flexed too, but it never snapped back to shape as quickly as the carbon. It’s like the difference between bamboo and pine. Both forks will flex under braking pressure. It’s just that the carbon fork will snap back into shape while the steel fork will flex, stay in the flexed position longer and go back to it’s original shape more slowly and less noticeably when the pressure if relieved. In addition the IF steel fork has a greater degree of rake, (48mm compared to the carbon’s 45mm). From the beginning the steel fork puts the contact area of the tire more forward than that of the Easton EC90x.

You can do a few things to minimize the “snap.” The usual fix is to try toeing in the brakes which will put less initial brake pad in contact with the rim surface, which I assume reduces initial braking power, makes braking more linear or gradual, and consequently reduce the fork flex at the other end. However, I think that’s only half, or more likely a quarter of the solution. I think tire construction, the grippiness of brake pads, tire pressure, fork rake and even the hardness of the ground play an equal role. I would go even as far to assume a tubular with a soft cotton sidewall and latex inner tube (like a Challenge or Dugast), would cause more carbon fork snap than say a Tufo or Vittoria with a thicker sidewall and standard rubber inner tube. The ground was hard yesterday, I really only needed to run low enough pressure for comfort and keep the tires from rolling in the corners. I think a few more PSI would’ve made all the difference. The other thing to note is that I didn’t feel any fork snap during the CX practice. It didn’t snap until bombing down a long paved hill.

I think the trick is to keep enough air in the tires so that they hold their shape in the given conditions. This optimal pressure will change with the course and conditions.  If the tires hold their shape, that’ll give the contact patch of the tire less opportunity to get under the fork and pull it backwards. The fork snap should be reduced. Air is the least expensive of the possible combination of solutions.

Ahh. Fhew. Time to put on my smoking jacket and ease into my high-backed leather chair with a snifter of brandy.


Anonymous said...

you need to move your housing stop down to the fork crown.

Anonymous said...

Lennard Zinn did a pretty good article on this topic last year in Velonews. The problem is fork flex and the resulting change in cable tension. check it out:

PEANUT said...

great blog! and great article!

Joe Biker said...

Woot! Peanut approved. I knew I was on to something. :)